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How to make masks that everyone will want to wear

Author: Erin Blakemore, Photographs by Mark Peterson

Blakemore, Erin, and Mark Peterson. “How to Make Masks That Everyone Will Want to Wear.” National Geographic, 10 July 2020, www.nationalgeographic.com/science/2020/07/how-to-make-coronavirus-masks-that-everyone-will-want-to-wear-cvd/.


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National Geographic contacted engineers, physicists, psychologists, and fashion designers to find out the best tips for building better masks.

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Katherine Thorpe and her friends at Jones Beach in Long Island.
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Sep 7
Jessica A Jessica A (Sep 07 2020 5:42AM) : Students need to see themselves more

A picture is worth a million words! If our African American and Latino students see a young African American teenaged girl with a mask on her face at the beach, it’s relatable to them. They see themselves in the image of her. It becomes relevant to them, just by looking at this girl’s picture.

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IF THE PANDEMIC had a mascot, it might be a simple face mask. Nothing better encapsulates the COVID-19 era than the pleas and protests that surround mask usage—and the mass confusion that has accompanied 2020’s must-have accessory.

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At first, officials told the public to skip these face coverings, amid worries that mask mandates would cause a shortage of medical-grade masks suitable for hospitals. After a couple months, both the U.S. Centers for Disease Control and Prevention and the World Health Organization (WHO) changed their tune, calling for mask use when social distancing is not possible. The CDC now recommends that members of the general public wear cloth face coverings whenever possible. As of July 7, mask wearing is the law in at least 21 states and countless municipalities throughout the United States.

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Aug 22
Amanda G Amanda G (Aug 22 2020 1:29AM) : This article is a great way to provide real life experience into science. This paragraph is a great reminder to students that science is always developing and a continuous discipline. Just because you found one answer, does not mean you stop inquiring.
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Sep 12
Lesley T Lesley T (Sep 12 2020 12:35AM) : Opinion more

I believe this is where a lot of people have issues trusting those in power. In a matter of weeks, things went from nothing to worry about to oh no this is actually serious.

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Sep 4
Aline V Aline V (Sep 04 2020 12:35AM) : Opinion more

I think organizations continue to change their tune or rules because they are rolling with the punches so to speak. They are also in the dark and trying their best to equip others on how to proceed in the world even with the little knowledge they have.

This reminds me of what is currently going on with school reopening and the safety procedures that must be met before kids can start going back to in person learning. While this may seem annoying to many parents and leave teachers frustrated at how to proceed with their mode of instructional learning, it is best to remember that everyone is trying their best to accommodate everything at such a short span of time.

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Sep 21
Karen M Karen M (Sep 21 2020 6:37AM) : Real life experience more

This article describes events that all of us experienced a few months ago. The uncertainties due to this novel virus made this unsteady mask protocol something everyone experienced. Students hear about these protocols in the news, social media, or from parents and as such can apply this article into their own life.

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Yet masks are still taboo in some social circles. Only 60 percent of adults said they always wear masks when they leave home, according to a recent Morning Consult-National Geographic survey. Compliance varied by age, geographical region, income level, and—perhaps unsurprisingly—political viewpoint. In Boise, Idaho, some people are so annoyed by the concept of mask mandates that they’ve taken to burning free ones handed out by health offices.

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Aug 14
Juanita M Juanita M (Aug 14 2020 5:22AM) : Masks are important because they help slow down the spread of the disease.
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Sep 4
Aline V Aline V (Sep 04 2020 12:38AM) : opinion more

I understand that people are annoyed about the back and forth protocol of masks, but burning free masks is, in my opinion, a wasteful tactic. There are other viable methods to illustrate your feelings rather than burning masks – it effects on the economic scale.

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Sep 7
Jessica A Jessica A (Sep 07 2020 5:50AM) : The back and forth has been so confusing for us as adults, can you imagine what our kids think?
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Sep 12
Lesley T Lesley T (Sep 12 2020 12:37AM) : Opinion more

Yes Aline I agree. I have a couple of friends who are against wearing masks or even the proper masks. Most of them just don’t go outside or stay in states where masks aren’t obligated

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Sep 21
Karen M Karen M (Sep 21 2020 6:40AM) : I agree, this is such a wasteful tactic especially with the shortage of PPE supplies in many medical facilities.

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Aug 14
Juanita M Juanita M (Aug 14 2020 5:26AM) : Looking at the chart I did not find anything that surprised me. I'm curious to know when this poll was taken and compare it to a poll taken now. Because when I walk outside I see more people not wearing a mask.
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Aug 15
Emmie S Emmie S (Aug 15 2020 9:15AM) : I agree, I am also curious as to when this poll was taken but also the people who they polled.
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Sep 7
Jessica A Jessica A (Sep 07 2020 5:52AM) : Good point Emmie!
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Sep 7
Jessica A Jessica A (Sep 07 2020 6:06AM) : I think it says this poll was actually taken in June. June 24- June 28th 2020.
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Aug 22
Amanda G Amanda G (Aug 22 2020 1:35AM) : Looking at the chart I see that the generations of Baby Boomers and GenZers use masks more regularly than generations between them. more

I am wondering how that happened. From multiple media sources pushing to open schools, we are informed that younger students are less likely to suffer complications.Subsequently, if GenZers are wearing masks so often why aren’t their parental generations also wearing masks as often?
Furthermore, we know from the high rates of mortality in nursing homes, that older generations are more susceptible, making sense of Baby Boomers having higher rates of frequency.

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Sep 7
Jessica A Jessica A (Sep 07 2020 5:48AM) : Visuals- more

Visuals and graphs are a great way to help some students see the BIG picture. So, if the text falls short for them in explaining the issue at hand, they can read the graph’s for that information. It certainly helps embellish the article by providing solid real world relatable facts to our students.

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Aug 16
Elisa W Elisa W (Aug 16 2020 11:38AM) : It's odd that white people wear masks the least often, but people of color are the ones who are suffering from COVID the most.
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Aug 21
Amanda G Amanda G (Aug 21 2020 1:37PM) : I agree
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Sep 11
Lesley T Lesley T (Sep 11 2020 12:40PM) : opinion more

White communities are typically working class or above so their jobs closed down and they were able to work from home. Compare to Hispanic/Black communities where they work in a trade or s job that isn’t at an office, had to continue working.

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Aug 21
Amanda G Amanda G (Aug 21 2020 1:38PM) : I was expecting to see the region frequencies as presented. NY was hit hard but was able to almost flat line the curve. I have heard that when you go down south wearing a mask you get funny looks, the opposite in NY.
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Sep 6
Jessica A Jessica A (Sep 06 2020 5:56PM) : This is true! [Edited] more

My friend lives in Tennessee and he said that there is no mandate to wear a mask anywhere. He told me that people make ignorant comments about the virus to him all the time. Like the article mentions it has become a political issue as well. He lives in a predominately “red” state. He often tells me that comments from his co-workers around the politics of it all are a huge part of the issue.

See full poll here.

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It’s easy to blame such activities on partisan politics. But apart from that, mask aversion may center on the fact that masks can look unstylish or be uncomfortable depending on the shape of one’s face. To some degree, they rob humans of their ability to socialize via smiles, frowns, or other facial cues. And after hearing early conflicting messages about the usefulness of masks, some people may just be confused about when and where to don one.

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Sep 6
Jessica A Jessica A (Sep 06 2020 5:20PM) : Facial Cues [Edited] more

I am all for wearing a mask, especially for the safety of others around me. Im sure you can remember when the virus first hit NYC and you had to go out in public with a mask on your face, it felt so odd at first. Im not really one to worry about how stylish or unstylish I look, but i must admit it certainly felt strange. One of the reason it felt so strange to me was the fact that socially, when I speak to people I like to read their faces. I want to read the emotions on peoples faces, and the mask has certainly robbed us of that, unless we are socially distant. I am set to teach remotely, but I often thought about what it would be like in a classroom full of kids whose faces are covered. Not just their faces- but their smiles- and that makes me kind of sad honestly.

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Sep 11
Lesley T Lesley T (Sep 11 2020 11:43AM) : Connection/Question more

As humans we use our face to express ourselves. With a mask on, we struggle to see if someone is making a face because something smells or to even see someone smile. If this is difficult for adults to understand facial cues, I wonder how difficult it is going to be for children in schools.

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Sep 20
Karen M Karen M (Sep 20 2020 5:45PM) : This is true. I am sure there was confusion as the public received conflicting messages of whether to wear a mask or not and even when deciding what type of mask to purchase.

Is there such a thing as an effective mask that everyone will want to wear? National Geographic contacted engineers, physicists, psychologists, and fashion designers to find out.

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A matter of physics

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SARS-CoV-2, the virus responsible for COVID-19, may seem invincible, but it’s still subject to the laws of physics. Researchers who study fluid dynamics—the branch of science devoted to the behavior of liquids and gases—have built models and computer simulations of what happens when viral particles are spewed into the air. (See how a sneeze can launch germs much farther than 6 feet.)

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When a person coughs or sneezes, they produce a cloud of droplets. Larger droplets fall to the ground relatively quickly but the smallest ones, known as aerosols, float instead. As they linger, they’re bombarded with a variety of forces, from gravity to turbulence to the molecular jittering known as Brownian motion, which pushes particles in random directions—sometimes over distances long enough to cover a room.

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Sep 20
Karen M Karen M (Sep 20 2020 6:47PM) : Providing an image of how this virus spreads is necessary and provides a visual aid for people who need to see it to understand.
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There’s growing evidence that aerosols can transmit SARS-CoV-2, and that the virus can linger in the air for hours. Though it still emphasizes large droplets as the primary route of transmission, the WHO reiterated on July 9 that airborne spread can happen in hospitals. The organization also acknowledged, for the first time, the possibility of aerosol transmission in other indoor settings such as choir practices and fitness classes—but added that airborne spread in those settings wasn’t definitively confirmed yet.

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Sep 11
Lesley T Lesley T (Sep 11 2020 12:46PM) : Connection/Opinion more

There is so much research going into the spread of Covid and how people get sick. It is hard to keep track of what information to follow. There was a time where everyone was wearing gloves to leave the house, yet now they’re saying you can just use hand sanitizer and you’ll be fine.

If airborne coronavirus is a major player in the pandemic, some health recommendations may need an update. Social distancing might require more than six feet; guidance that has made the outdoors seem like a sanctuary for those who want to recreate or socialize might be in peril. For example, measles is infamous for spreading via aerosols, and its highly contagious transmission has even been suspected at outdoor festivals.

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In a world with airborne coronavirus, masks could be crucial to returning to some semblance of normal. Recent evidence estimates the risk of catching or transmitting SARS-CoV-2 is 3 percent when wearing a mask, compared to 17 percent without one. These face protectors could help society hang on until treatments and an eventual vaccine are developed.

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A matter of design

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Now as before the pandemic, medical professionals generally use surgical masks or N95 respirators, specialized devices designed to filter out large and small infectious droplets before they enter people’s airways. But due to continued shortages and the sheer scale of the pandemic, the general public is being asked to opt for cloth masks instead. Cloth face coverings offer some security to the wearer, but their main intent is to protect others by stopping droplets in their tracks.

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So far, though, there’s been relatively little research about how homemade masks affect droplet spread. Siddhartha Verma, an assistant professor at Florida Atlantic University’s department of ocean and mechanical engineering, wanted to change that. He was up against a fundamental truth of fluid mechanics: “We don’t get to see what the air is doing.”

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So Verma enlisted the help of a mannequin, a smoke machine, and a laser. His team hollowed out the mannequin’s head to mimic the nasal passages of your average human and mounted it at the height of an average man. Then, they fitted it with a variety of cloth masks and mimicked coughs with the smoke machine. The laser illuminated the simulated coughs and allowed the researchers to map the path of a cough’s output.

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While droplets from the average cough traveled around eight feet from an uncovered face, they went only 2.5 inches when produced behind a mask made of two layers of simple cotton quilting fabric.

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The test produced a few clear winners. While droplets from the average cough traveled around eight feet from an uncovered face, they went only 2.5 inches when produced behind a mask made of two layers of simple cotton quilting fabric. A mask made from a folded handkerchief produced droplets that traveled a bit over a foot. A loose, single-ply cotton bandana didn’t fare as well: While it prevented some fluid release, the cough’s plume still traveled nearly four feet.

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“Whenever you have the option, use tightly woven fabric that has minimal leakage,” Verma concludes. “Any sort of covering is better than none.”

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A handful of the cough jets went farther than expected, some as far as 12 feet—an argument for social distancing if ever there was one. And every mask tested leaked through the nose bridge area. Basically, no mask was perfect at stopping transmission, Verma says—confirming ongoing recommendations to combine masks with social distancing, handwashing, and other practices whenever possible. (Here’s the best way to clean your face mask.)

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A matter of function—and fashion

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Even with mounting evidence that masks slow disease transmission, people may be less likely to wear masks they find uncomfortable, restrictive, or an impediment to breathing freely.

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Aug 13
Juanita M Juanita M (Aug 13 2020 6:46PM) : I am all for wearing mask to keep me and the people around me safe but i agree that it is hard to breath in sometimes. Especially when it is hot.
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Aug 16
Elisa W Elisa W (Aug 16 2020 11:24AM) : I find it is easiest to breath through masks made out of natural materials like organic cotton and/or hemp. more

The ear loops are often uncomfortable, so if you wear an ear loop mask,you might want to connect the two ear loops in the back of the head so they don’t rub against your ears. It also helps the mask fit properly so it doesn’t slide down all the time. You can buy accessories that will do this or just use a barrette or a piece of string to tie the two loops together.

I prefer the loops that go over the head just because they don’t have the above problem.

I also try to find masks dyed with vegetable dye, if at all. I don’t know if breathing in cotton & vegetable dye is necessarily good for you, but there are probably worse things.

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Sep 6
Jessica A Jessica A (Sep 06 2020 6:26PM) : wearing a mask more

I especially feel for those who have breathing difficulties like asthma. I know my poor mother has hard time breathing due to medical issues and she hates going out in public (especially over the Summer months) now because of that. Frustrating on so many levels.

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Sep 11
Lesley T Lesley T (Sep 11 2020 12:50PM) : Opinion more

As someone who is easily claustrophobic wearing a mask has been difficult. But like Juanita said I do it to keep myself and others around me safe.

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That doesn’t have to be the case, says electronic engineer Muhammad Mustafa Hussain. He and his fellow researchers at the King Abdullah University of Science and Technology in Saudi Arabia recently developed a way to manufacture materials that could one day enable more breathable protection for all.

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Aug 13
Juanita M Juanita M (Aug 13 2020 6:47PM) : Very stylish
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Sep 11
Lesley T Lesley T (Sep 11 2020 12:52PM) : Opinion more

I am ob board with the fashion/political statements people are making with makss.

The innovation is a stamp laced with pores less than a hundred nanometers wide, a third of the size of the holes on N95 masks. The stamp can be used to emboss this nanopattern onto a thin, flexible membrane, which can then be applied to a mask like a sticker. Despite their very small diameter, the nanopores allow for plentiful airflow, so the resulting material is breathable, repels water, and can be reused and sterilized. The researchers estimate it could be made for about 50 cents per unit.

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Hussain says he has already licensed the technology to three companies that plan to use it for both medical and commercial masks. He says the method, which could be used to construct pores as small as five nanometers wide, might eventually yield nanoporous fabric that people could use to make better masks at home.

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“I would like to change the way we interact with the physical world,” says Hussain, who envisions a network of laundromat-like sanitation stations that could sterilize masks for the masses. “Every time I talk to someone, I can see new ideas start.”

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Economists, entrepreneurs, and engineers are also investigating more creative solutions. But the fashion industry deserves a seat at the table, too, says Grace Jun, an assistant professor at the Parsons School of Design and CEO of Open Style Lab, an accessible design nonprofit.

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“I don’t think we’ve seen enough collaboration,” says Jun.

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Designers and couturiers got involved in mask production as soon as the lockdowns began, but their efforts have been largely focused on the needs of front-line healthcare workers and prestige customers. To truly meld innovative form with fashion savvy, says Jun, fashion and technology must join forces.

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“Designing for the most marginalized creates innovation,” she says. Jun encourages designers to solicit input from people of all ability levels, races, and socioeconomic strata and to consider the cultural connotations of masks as they come up with new designs.

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Karen M Karen M (Sep 21 2020 6:50AM) : As cloth masks have grown in popularity, it is nice to see that many people have personalized them to reflect their style.
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Sep 21
Karen M Karen M (Sep 21 2020 6:55AM) : Descriptive Review more

Could wearing a mask help students who are reserved, shy, or afraid of speaking out loud in class? It would be interesting to see if any changes come from wearing masks in class.

Open Style Lab developed a pattern for a DIY, reusable cloth mask and a plastic mask cover that takes the needs of healthcare workers and people with disabilities into consideration. Jun says it’s just the beginning: “There are so many more exciting ways we can experiment with what this means for fashion.”

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A matter of psychology

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High-tech features and appealing designs could make mask-wearing more palatable. But can they encourage people to wear masks all the time?

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Not necessarily, says Danielle Hartigan, an associate professor of health studies at Bentley University who specializes in behavioral science. Potential mask-wearers “have to perceive that a situation is severe and that they are personally susceptible.”

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In other words, it takes more than a mask mandate for people to fall in line. And that’s not even counting the thorny issue of politics; Morning Consult’s survey and recent Gallup data show a nearly 30-point spread between Democrats and Republicans when it comes to mask use.

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Comfort, perceived risk, design, politics—it can seem as if the stars have to align perfectly to make people wear masks. But change takes time, and while it might feel like the pandemic has been going on for centuries, widespread mask use is only months old in the United States.

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People need education and targeted messaging to prime them to pick up their masks over and over again, says Hartigan. For mask-wearing to be effective, it must become a habit. “A sustained behavior change isn’t just going to be one and done,” she says. “It’s not like getting a vaccine.”

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Making mask-wearing ubiquitous may come down to the actions of each individual, says Hartigan. Social norms help drive behavior change, and mask wearing is already becoming a perceived norm. (Here’s how to stop the virus from winning.)

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In May and June, Hartigan and her colleagues at the Risk and Social Policy Working Group, a team of scholars working to tackle risk messaging and public policy during the pandemic, polled 3,000 people in six states. About 66 percent said they always wear a face covering in public, indoor spaces.

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The more those numbers rise, the more normal wearing a mask might seem. It isn’t clear how long the world will have to wait for a COVID-19 vaccine—or the ultimate mask design. In the meantime, the best option may simply be to don a cotton mask, take a deep if uncomfortable breath, and work on making masks feel run-of-the-mill. After all, the perfect mask is useless if it never makes it onto someone’s face.

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DMU Timestamp: May 11, 2020 21:16

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Aug 14
Juanita M Juanita M (Aug 14 2020 6:42AM) : I wonder how effective the cloth masks are compared to the ones the medical professionals are wearing. I also wonder the effectiveness of the different cloth masks.
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Aug 15
Emmie S Emmie S (Aug 15 2020 9:18AM) : While I fully understand that mask can be hot and annoying especially now in the summer, I think they are one of the most important things we can do to keep ourselves and family members safe and healthy.
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